Precision Pharma
Systems Engineered
for the World
Systems Engineered
for the World
Integrated granulation lines, process equipment, and turnkey manufacturing plants trusted by global leaders since 1983.
We Create World Advancing Software With Vision and Passion
We help build the operating system for data-driven companies to find and pull their performance levers.
Trusted by industry experts
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$500K
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Granulation lines globally
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Active Tablet Coating systems
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Four Decades of Engineering Trust
GEM Pharma Machineries was established in 1983. Incorporated as GEM Pharma Systems (India) Pvt. Ltd. in 2020, the company operates under the leadership of Founder & MD Mr. S.J. Kumar and Director Mr. Deepak Nair.
With two state-of-the-art manufacturing units in Navi Mumbai (Rabale) and Ambernath, and a corporate office in Mumbai. GEM designs, manufactures, and commissions integrated process systems for pharmaceutical, FMCG, cosmetics, and food industries.
Design &
Engineering
Full 3D concept-to-detail engineering with P&IDs and system architecture
Manufacturing & Supply
In-house fabrication with SS 316L contact parts and GMP-compliant builds
Commissioning & Validation
IQ/OQ/PQ validation, DQ approvals, and FAT/SAT support on-site
Complete Granulation & Processing Systems
From 5L lab-scale to 3000L production-scale, every machine engineered for horizontal process integration and regulatory compliance.
Rapid Mixer Granulator (RMG)
PLC-controlled bottom-driven impeller with 3/4-blade design. Jacketed bowls, telescopic impeller, automated WIP/CIP, and EX-rated FLP construction.
Fluid Bed Dryer (FBD)
Uniform drying with specialized airflow penetrating every particle. Multi-chamber expansion, retarding chambers, and top-spray granulation capability.
Blenders
Octagonal, V-Blender, Bin, Double Cone, and Ribbon geometries. High-torque motor with gearbox and chain-drive. Physical safety barriers and limit switches included.
Milling, Sieving & Sifting
High-speed rotatory milling and vibro-sifting for exact micron specifications. Modular inline design between RMG and FBD. Gravity or vacuum closed-loop transfer.
Auto Coater / Tablet Coating
Advanced perforated drum technology for film, sugar, enteric, and softgel coating. 40 Auto-Coaters and 70 Conventional Coating Pans in active service globally.
CIP / SIP Systems
Patented CIP-by-Design philosophy with validated cleaning protocols to PPM levels. Automated high-pressure spray eliminates dead zones and cross-contamination risks.
Process Equipment Systems
Specialized manufacturing systems for liquid, semi-solid, and sterile dosage forms – designed, built, and validated under one roof.
Ointment & Topical Plants
High-shear mixing, jacketed vessels, vacuum emulsification with inline CIP
LVP / SVP Process Vessels
Sterile process vessels for large and small volume parenteral manufacturing
Liquid/Syrup Manufacturing Plant
Syrup, suspension, and oral liquid plant systems with GMP-grade documentation
End-to-End Project Delivery in 4 Phases
From your first consultation to final validation sign-off — a single point of accountability, managed with precision and transparency.
Consulting & Concept
- URS Study
- Process & Regulatory Review
- Operability Assessment
- Industrial Standards Mapping
- Building & Plant Layout
Design & Engineering
- Concept Design
- Basic Engineering Plans
- Detailed 3D Design
- P&IDs & Architecture
- Automation & Control
Project Execution
- FAT & Manufacturing
- On-Site Installation
- Assembly Supervision
- Commissioning
- Local Specialist Collaboration
Validation & Handover
- DQ / IQ / OQ / PQ
- Risk Assessment Docs
- Functional Specifications
- SAT & Compliance
- Operator Training
Turnkey Project Delivery
Single-point accountability from concept to validated handover. Design, supply, installation, commissioning, and qualification.
Our delivery phases
1
Design
3D engineering, P&IDs, DQ documentation, plant layout
2
Supply
In-house fabrication, FAT, SS 316L GMP-grade build
3
Installation
On-site assembly, supervision, and local team coordination
4
Commissioning
SAT, system integration testing, and performance verification
5
Validation
IQ / OQ / PQ, risk assessment, and operator training
Built for Regulated Industries
Pharmaceutical
GMP-compliant systems for solid, semi-solid, and liquid dosage manufacturing, from lab scale to full production.
Homecare and Personal Care
High-throughput mixing and filling systems for detergents, cleaning compounds, and personal hygiene products.
Nutraceuticals
Gentle, contamination-free processing for vitamins, supplements, and functional ingredients, retaining potency and bioavailability.
Food & Beverage
Food-grade blending and granulation systems built for speed, hygiene, and high-volume throughput in regulated environments.
Chemicals
Heavy-duty, corrosion-resistant process systems for industrial chemicals, agrochemicals, and specialty compounds at scale.
Cosmetics
Precision emulsification, mixing, and filling systems for creams, lotions, and colour cosmetics with full CIP validation.
Let's Discuss Your Project
Our engineering team is ready to review your process requirements and provide a customised equipment or turnkey solution recommendation.
Factory / Registered Office
Plot No. R-340, TTC Industrial Area, MIDC, Rabale, Navi Mumbai – 400701
Phone
+91 98200 88539 / +91 77770 02976
sales@gempharmamachineries.com
Your Project in Trusted Hands
A single dedicated point of contact. Complete transparency. From consultation to validated handover.
Seamless Integration
All equipment designed with horizontal process integration in mind. Modular layouts combine RMG, FBD, mills, blenders, and coaters into one closed-loop system.
Advanced Automation
PLC-based control with AC Variable Frequency Drives, WIP/CIP automation, and SCADA-ready interfaces for full digital process visibility and repeatability.
Regulatory Compliance
Full DQ/IQ/OQ/PQ documentation, risk assessments, functional specifications, and FAT/SAT protocols ensure compliance with FDA, EU GMP, and WHO standards.
Proven Track Record
60+ granulation lines and 450+ total installations globally, serving companies from emerging Indian generics to multinationals including Unilever and Godrej.
End-to-End Ownership
From URS study to operator training and handover — one team, one contract, one accountable partner for your entire capital project lifecycle.
Speed & Efficiency
Two manufacturing units and an in-house team of engineers and technicians ensure rapid fabrication, reduced lead times, and minimal downtime between project phases.
Two manufacturing units and an in-house team of engineers and technicians ensure rapid fabrication, reduced lead times, and minimal downtime between project phases.
Build Your Next Pharma, Food and Cosmetic manufacturing plant with us
Talk to our engineering team. Get a concept layout and budgetary quote within 5 business days.